• LAMINATOR FOR GLASS
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    SOMERRA designed a range of machines for laying protective films on the double glazing.

    Glass laminator VT2400 Somerra

Our machines know depositing a film in several passes overlapping by automatically adjusting the number of passes to the size of the glass. Another innovation of our machines for glass has also been developed to allow film poses with a CNC adjustable overhang.

AUTOMATIC LAMINATOR FOR GLASS INDUSTRY

VT2400


The double glazing solution.



- Glass protection depositing an adhesive film.
- Automatic recognition of glazing dimensions.
- Automatic film cutting by heating wire.
- Vertical glass conveying.
- Quick and simple coil changing.
- Control via SIEMENS touchscreen.
- Protected glazing with margins.
- The glass is protected by 1, 2 or 3 filmstrips depending on the size of the used coil.
- The automatism allows adjustable margins on the 4 sides of the glass.

TECHNICAL CHARACTERISTICS:

- Vertical input conveyor (6° tilt) -
Capacity: 3 000mm (120") length – 2 400mm (95") high – work plan 500mm (20") high (2 900mm (114") total high).
Glass thickness capacity: from 4 (0,15") to 50mm (2").
Welded mechanic construction in rectangular tube. Anticorrosive two-component epoxy varnish treat.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor - Brushless type - speed subjection by variable speed drive.
Glass transport by polyurethane motorized rollers.
Product presence detection by cell.

- Vertical filming module support beam for a 1 200mm (47") mobile module -
Welded mechanic structure, inclined at 6 °.
Four adjustable and fixing feet to the ground.
Upper closure plate.
Support structure for turbine, pneumatic piloting.
Module moving system by gearmotor. Ball screw and linear guide.
Motorized anti rolls.
Measuring wheels and encoder.
Fragile elements protection by carterisation (belts, cables, etc).
Translucent safety protection with front and rear access doors.
Detection cell.
Film coils loading gallows.

AUTOMATIC LAMINATOR FOR GLASS INDUSTRY

VS SERIE


Vertical automatic laminator for glass.



The machines of the VS series are the most innovative for the protective film deposited on glass, fully automatic, they allow the installation with overhangs around the edge of the glass and incorporate are automatic cutting system of the film.

TECHNICAL CHARACTERISTICS:

- Vertical input conveyor (6° tilt) -
Work plan 500mm (20") high.
Welded mechanic construction in rectangular tube.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor - Brushless type - speed subjection by variable speed drive.
Glass transport by polyurethane motorized rollers.
Product presence detection by cell.

- Vertical automatic laminator (6° tilt) -
Construction built welded rectangular tube with machined plates.
Altitude Adjustment feet.
Module filming width 1200mm (47").
- The margination into upper and lower parts is effected by choosing the roll width. It is obtained by a mechanical adjustment in elevation of the coils.
- The margination front and back is carried out by the machine.
- Motorization of roller by gear motor Siemens frequency variation with positioning.
- Reel holder mandrel braked.
- Steel applicator roller with neoprene coating. Sealed ball bearings mounting.
- Held by the film system depression.
- Film cutting by heating wire.
- feeder roll.
- sequential Management by a PLC Siemens Simatic series.
- Pneumatic Festo and Joucomatic - System Profibus or UPS.
- Man / Machine Interface Siemens touch screen.
- Protection screens of all dangerous access. Removable polycarbonate screens.
- Access door lock electrically.

AUTOMATIC LAMINATOR

TX SERIE


The hight precision in a compact machine.
Automatic machine with panel edge cutting.



The new TX series of laminators incorporated the latest technologies developed by SOMERRA to allow perfect application and integrate an automatic panel edge film cutting with high productivity

TECHNICAL CHARACTERISTICS:

Construction on metal sheets frames thickness 15mm (0,6").
Protecting carters with access doors on control equipment.
2 Self-blocking unwinding chucks on the top.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by pressure cylinders. Adjustable and visualised bearing pressure.
Deviation film steel rollers. Mounting on scaled rollers.
Automatic film strength management.
Set driving by brushless motor.
Control panel has touch screen.
Cell to detect the presence of a part.

SEMI-AUTOMATIC FILM COATING-MACHINE

TS SERIE


The simplicity and robustness.



With their welded structure almost « indestructible », the TS series of laminators allows use safely for a long time and with every little maintenance, single or double sided.

TECHNICAL CHARACTERISTICS:

Construction on metal sheets frames thickness 15mm (0,6").
Protecting carters with access doors on control equipment.
1 Self-blocking unwinding chucks on the top (possible 3).
1 self- blocking unwinding chuck on the bottom.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by pressure cylinders. Adjustable and visualised bearing pressure.
Deviation film steel rollers. Mounting on scaled rollers.
Control panel has touch screen.
Starting by means of a treadle.

AUTOMATIC LAMINATOR

TA SERIE


High productivity, to apply doubled-sided.
Automatic machines with panel edge film cutting.



The TA series machines can be integrated into your production lines, coupled with the sets of loading and unloading SOMERRA, they will ensure you maximum productivity with a minimum of operators.

TECHNICAL CHARACTERISTICS:

Construction of steel sheet 15mm (0,6") thick.
Carters’ protection with access control devices doors.
Bearing supports chuck nylon.
Three mandrels coil support locking flanges film with lateral holding of the coil. (a core service and two standby).
Adjustable braking of unwinding of the reel of film system by electromagnetic powder brake.
Fine tuning of the overlay film over the product to be protected by knurled adjustment knob.
Deviation film galvanized steel roller, mounting with sealed bearings.
Steel roller feeder and roller ejector with neoprene coating hardness for your product.
Lower rollers mounted on bearings equipped with sealed bearings.
Upper rollers mounted on bearing slides equipped with sealed bearings.
Control automatic positioning of upper rollers by pneumatic cylinders.
Positioning stop the introduction of the product, by controlled retractable stop air cylinder. Automatic operation.
Rollers applicators steel with neoprene coating rectified following a certain profile. Appropriate hardness to protect products.
Control of Mechanical positioning indicated position on mechanical counter. Application by pneumatic cylinders. Contact pressure on the product displayed and adjustable.

MANUAL LAMINATOR

TM SERIE


The economical solution.
Machine with manual setting.



The TS range is the simplest and most economical laminator for small volumes while maintaining an optimal quality of film application.

TECHNICAL CHARACTERISTICS:

Construction on metal sheets frames thickness 10mm (0,4").
Protecting carters with access doors on control equipment.
1 Self-blocking unwinding chucks on the top.
1 self- blocking unwinding chuck on the bottom.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by wheel.
Mechanical pressure downforce Product.
Deviation film steel rollers. Mounting on scaled rollers.

X

John Downie
P.O. Box 274
Bogart, GA 30622 USA

678-753-1295 Office
678-995-6820 Cell

Howard Jones
Automated Cutting Room Services Ltd,
6 Marlowe Court
Shropshire SY13 1QR - UK

Mob: +44 (0)7770 475227
Tel: +44 (0)1948 666270

ASIDUIM
1 rue Louis Lachenal, 69740 Genas FRANCE

Tel: +33 (0)4 78 48 11 44
Fax: +33 (0)4 78 48 11 45

Jim Broomhall
Aeronaut Automation,
4-6 Tepko Road Terrey Hills, NSW 2084 - AUSTRALIA

Phone: +612 9450 0800
Fax: +612 9450 047727

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